1.0 Selecting your Classic British Project Bike.

Date: Friday, February 18, 1994 2:35PM
From: Peter Aslan

Zippy the pinhead wrote:
Does anyone have a recommendation on a good project bike?
A buddy just rebuilt a '79 Harley FLH to living-room quality. I've a hankering to do the same,
but prefer big inline twins like Triumphs & Nortons. Are parts available for these beasts?
I think I read an earlier posting to the effect that Triumphs are still being made; are they
any good?

Peter Aslan replies:
Well, the Triumps being made now share only the name with the Triump twins of the 60's and 70's. However, there is a big following and therefore supply of parts for the older machines. I would recommend the Norton, but then I own one. It is said that the Norton Commando was the best British twin made, again, I own one.

But seriously, Norton parts are still being made, and in increasing numbers and to a higher specification than originally, thanks to new computer controlled machine tools. I would suggest you look seriously at the spare parts supply of the machines you are considering before purchase. Its always the 1% of the bike thats worn out that you can't find.

Also, draw up a short list and ask a few questions on the net of the bikes you are considering. finally, consider the value of the finished bike, this may not be on your mind right now, but when you have spent £5k on buying and rebuilding a bike and discover its only worth £3.5k it might.

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1.1 Before you start... Pain and Suffering.

Date: Thu, 24 Feb 1994 11:55:25 +0000
From: Cindy Grant
Subject: Pain and Suffering

Andrew Wolf , (>>) writes and Chuck Stringer, (>) responds:

>> So you wanna suffer the heartbreak of setting up a BSA twin huh??
>WANT to? Hell no, but I got myself into this so...
>> Well very fresh in my mind is this very task
>Nightmares?

To those of you who are having bike nightmares, you're not alone. I think my basket case Triumph is beginning to push me over the edge.

I'm having plenty of trouble with my bikes...

A few weeks ago, I received several boxes of beautifully painted Triumphbody parts from Andrew Wolf. Andrew is an amazing painter-- my Triumph parts turned out to be absolutely GORGEOUS!!! So, I was really excited about getting back to work on the Triumph...

The Norton sensed that the Triumph would be getting some attention and began to exhibit signs of jealously. I'm not going to go into the gory details, but the problem appears to be electrical. I spent a over a week fussing with the Norton and thought I had fixed the problem. Needless to say, the problem cropped up again. Grrrr.

I decided to ignore the Norton's temper tantrum and get back to work on the Triumph. I had removed the cylinder head a while back to fix a leaking pushrod cover seal. Of course, reassembly is never as simple as disassembly...I fought with the thing for hours last weekend and got nowhere. Something wasn't right--there wasn't a consistent gap between barrels and the cylinder head. I finally figured out that the pushrod cover tubes were _slightly_ different. No wonder the leak was so impressive...ARGH! I gave up for the day.

I do have a spare motor from my parts bike, but I had to make sure that the parts from the '65 motor were identical to what I needed for the '63. I figured this was worth checking into before ripping apart an intact motor, unfortunately it was Sunday so I couldn't phone the shop and find out...

I phoned Raber's on Tuesday. They told me that the pushrod tube covers between the '65 and the '63 are interchangeable. Good news--time to begin further disassembly of the parts bike.

So, the '63 Triumph is once again strewn across the living room. I am a basket case. The bike is still a basket case. After nearly four years of being tortured by this bike, I'm wondering when I'll actually get to _ride_ a Triumph.

Sigh. I guess I know what I'll be doing this weekend...

Date: Fri, 25 Feb 1994 10:28:14 -0500 (EST)
From: Chuck Stringer 

Cindy Grant writes:
>So, the '63 Triumph is once again strewn across the living room.
>I am a basket case. The bike is still a basket case.
>After nearly four years of being tortured by this bike,
>I'm wondering when I'll actually get to _ride_ a Triumph.

You're supposed to RIDE them? Damn, what an idea.I've been doing this all wrong. I thought these things were a penance leftover from my Catholic school days.

>Sigh. I guess I know what I'll be doing this weekend...

Me, too. My plans for the weekend:

1. Install oil tank.
2. Polish and wax rear fender.
3. Install said fender.
4. Solve head mystery (yeah, right) and install head.
5. Assemble timing side.
6. Make valiant attempt to combine engine and frame.
7. Fail miserably at at least two of the above steps.
8. Retire to the lazyboy and consume massive quantities of fermented beverages.
9. Make obscene jestures in the general direction of Birmingham.

Gotta love it. Chuck (basket case) Stringer.

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1.2 The Norton Commando Model Range.

Date: Mon, 20 Dec 93 09:44:30 PST
From: John Kula

The Combat engine was available in late 72 and 73 in all models available in the line. The early ones were disastrous --the later were excellent.

Date: Thu, 23 Dec 93 09:43:15 CST
From: Bruce Graham

There was some interest about finding the Norton Commando model from its serial number. The following is a list found in Roy Bacon's Norton Twin Restoration. (A book I would recommend, BTW).

The good news is that there is a bit of information about 750 models, the bad news is that there is almost no information about 850 models. Hope this helps (but please dont flame me if everyone finds out that they own converted Hi-Riders :-).

Commando
prefix 20M3 - distributor model
prefix 20M3S - Camshaft end points model.

750 Models:
Month    Year     Serial No.     Model/Notes
Feb      1968     126125         First Production Commando
Mar      1969     131180         Fastback
Mar      1969     131257         S with camshaft end points
Sept     1969     133668         Fastback
                  134108         First Wolverhampton engine
                                 (P suffix Plumstead)
Mar      1970     135140         Roadster
June     1970     135008         Last S
Sept     1970     139571         Fastback MkII
Jan      1971     141717         Last Fastback MkII
Jan      1971     142534         Roadster MkII
Mar      1971     145234         SS
Apr      1971     144343         Fastback LR
May      1971     146074         Hi-Rider
Oct      1971     150723         Last SS
Jan      1972     200001         Fastback MkIV
Jan      1972     200001         Fastback LR MkIV
Jan      1972     200001         Roadster MkIV
Jan      1972     200001         Hi-Rider MkIV
Jan      1972     200001         Interstate
                  200976         First Combat engine
                  211110         First detuned engine
         1973     212278         Interstate
Mar      1973     220001         Roadster MkV
Mar      1973     220001         Hi-Rider MkV
Mar      1973     220001         Interstate MkV
                  230935         last 750 Commando

850 Models:
Month    Year     Serial No.     Model/Notes
Apr      1973     300000         First 850
Sep      1973     306591         MkIA 850
Jan      1974     307311         MkII and IIA 850
Feb      1975     325001         First engine number MkIII
                  F125001        Frame number MkIII

Date: Thu, 21 Apr 94 22:58:58 PDT
From: "John Kula" 

The microfilms of Norton's factory records for the Commando series have finally arrived, and I took them down to the library to have a quick peek and print off a few pages.

The roll I started with was for the 1972 models starting with number 200,000. I spent less than an hour with them, and discovered a number of very interesting things, including the fact that the records seem to specify the model (Fastback, Fastback LR, Roadster, Interpol, Interstate and Hi-Rider).

There were quite a few "R/D" designations as well. One long run of Hi-Riders went to Jersey (begging the question, _why_). But the _most_ interesting thing was that very few numbers were actually used on motorcycles. A page could contain up to 30 motorcycles. Of the 50-odd pages I went through, three had nothing on them and at least a quarter had only one or two entries (generally a "nice" number such as 201,750). Ultimately I'd like to compile an XBase listing of the records, but that may take some time... Fascinating stuff!

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1.3 Diffrences between the Mk2 and Mk2A Commando.

Date: Wed, 9 Mar 94 09:02:27 EST
From: arg2w@uva.pcmail.virginia.edu

I got a request a couple of weeks ago about differences in the MK II-A Commando in '74.  I found mention in a '86 USNOA newsletter so I thought I'd post it.  I cleaned out several hundred email messages & lost the original request.

The quickest check is to look at the spindle end of the swing arm. Prior models had grease fittings on the oil caps in the head of a long bolt that went thru the middle of the spindle.  Three problems arose :

1. Grease fittings had to be removed to lube the swing arm.
2. End caps had trouble retaining oil.
3. Bolt could come loose & fall out.

MK II-A's have a freeze plug in the end of the spindle.  Any time you order stainless swing arm/bush kits for a MK II-A order the MK III kit.

MK II-A's also have inspection plug holes in the rear brake plate to check lining thickness.

Another change is in the mounting of the alternator to better support the rotor & put less stress on the woodruff key.

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1.4 Buying A 750 Norton Commano, the Combat Saga.

Date: Thu, 16 Dec 1993 12:02:18 -0800 (PST)
From: Steve Moseley

I'm going to look at and hopefully bring home a '73 Commando Roadster, supposedly all original and in excellent condition. This will be my first Britbike, and I'd appreciate any advice, as I don't exactly know what I'm doing. I understand there were some problems with the Combat engine of '72-'73. How do I identify those engines, and should they be avoided? Anything else I need to look out for?

Date: Fri, 17 Dec 93 08:50:24 GMT
From: Richard W

Yes avoid Combat engines. My friend recently did a ground up restoration on Combat engined 'mando. His theory was simple, he's an experienced engineer, this is the 90's, you should be able to make a Combat engine reliable.

Well, he built it (and didn't cut corners either, it wasn't cheap), and sure enough, it exploded after less than 4,000 miles.

Date: Fri, 17 Dec 93 08:53:29 GMT
From: Peter Aslan

In responce to Steve Moseley question concerning the aquisition of a
1973 Norton Commando:

Combat engine specification was introduced for a time when 750cc Commandos were being produced. The problem was in the design of the engine and the fact that this 'strech' of the twin was a step too far. So, what you need to do is identify if your prospective model is a Combat.

Even if it is, a lower price could be negociated and the engine converted.

If memory serves, the problem was with the increase in loading on the Main bearings provided by the increase in Compression Ratio, although this produced the Fastest Commando models. Flexing and sideways movement of the crank also helped to destroy the mains, The solution was to replace the roller mains with what has become known as superblend Mains. Rather than sperical ball bearings in a cage, superblends contain barrel shaped bearings which allow sideways movement.

I must say that if the bike is of combat spec, and has been around this long and has more than about 10,000 miles on the clock chances are it has already been converted, either before the bang or after!

From the Norton Owners Club Handbook:

750 Commando Models:

Fastback   1967-73  Matching tank and tailpiece
Roadster   1969-74  Small Tank
S Type     1969-71  Twin high exaust on left
Interstate 1972-73  Five gallon tank
Combat     1972     Tuned high compression bomb.

You don't say what the capacity is, but 850 Models were never produced with a combat engine.

From The Norton Owners Club Commando Service notes:

Engine No Notes.

200967 First COMBAT engine. Compression ratio raised to 10:1 by machining head, double S camshaft fitted. Black barrels, 32mm carbs. Disc brake right hand side behind fork leg. Models now 'Fastback and Roadster.'

212278 Interstate. Larger black or blue (5gal) tank, seat longer. Low level interstate silencers. (Most Combat Engines were later modified to standard engine specification and stronger main bearings fitted, ie Superblends (Barrelled Rollers). Small sump plug introduced, later models with car type Oil Filter. 16H Type (pre-war) front Brake shoes with speedo drive clearance no longer used in Commando rear Wheel.

220000 COMBAT Engine abandoned but 32mm carbs retained. Roadster Mk. V. Interstate Mk. V Only. No More fastbacks. Black instrument pods.

230935 Last 750 Commando Produced, (unless you know better).

Date: Fri, 17 Dec 1993 08:05:03 -0600 (CST)
From: Jeff Achenbach

Fastback        1967-73    Matching tank and tailpiece
Roadster        1969-74    Small Tank
S Type          1969-71    Twin high exaust on left
Interstate      1972-73    Five gallon tank
Combat          1972       Tuned high compression bomb.

Apparently there were several Interstate tanks made. I've seen some references to fiberglass ones. Mine is steel, and though I've never run it dry, I've gotten as much as 6.5 gallons in it. I figure it holds about 7, for an effective cruising range of around 300 miles.

Date: Fri, 17 Dec 1993 09:30:00 -0800 (PST)
From: Stephen Hill

In response to Steve Moseley's question concerning the aquisition of a 1973 Norton Commando:

I agree with Peter Aslan that just because the Commando has a Combat engine is no reason to avoid it. What you want to do is make sure it is mechanically sound, and that you aren't stuck with the task of rectifying  either the factory's mistakes, or the last bozo's best efforts. By now if  the engine is mechanically sound, unless you ride like an rabid animal, it is likely that all of the combat-related surprises have occurred.

Small point of clarification regarding the Superblend bearings. Yes they are barrel shaped, and yes they went a long way to solving the problem with the combat spec engine. This was accomplished not by allowing sideways movement but accomodating the non-axial rotation of the crank. Think of the crank whipping like a skipping rope as it rotates. The barrel shaped rollers of the superblend allowed the inner race to track/support the crank as it whipped around. Sounds Mickey mouse but it worked. Buried in the Norton Technical notes is a small warning that various superblends are available, but that only one is right for the job. I believe it is made by FAG and the part number is in the notes.

Date: Mon, 20 Dec 1993 18:09:15 -0800 (PST)
From: Steve Moseley

Thanks to all for the excellent advice. I bought a really clean '73  Commando 750 Roadster. The bike apparently had a pretty thorough  restoration in '87, and the guy had all the original bearings and isolastics that were replaced then. He claims the engine has not been rebuilt, and there's no obvious (to me, anyway) evidence that it has been. The bike runs great. It was 28 F this morning and it fired up on the second kick. Throttle response is very good, so I assume the carbs have been tended to. The bike shows 12,000 miles. So here's the thing that really concerns me: the serial number, 211139, would seem to but the bike smack into the Combat engine period. However, the guy insisted to the point of becoming beligerant about it that the engine was NOT a combat engine.

This is a 750 with a front disk brake, and given the serial number, it seems to me it is probably a Combat. It runs great. Do I just forget about it and ride it, or do I really tear down a nice looking, nice running engine to see what kind of bearings are in there and replace them if they are the original Combat roller bearings? I wanted to avoid the Combat engine, but this bike was so clean and obviously well maintained, and ran and handled so well, that I couldn't pass it up (at $1950). I searched the head for a C stamp, but didn't find anything.

Thanks again to all who responded with advice. It's really entertaining to go from a bike with left side shift lever, to one with right side upside down shift lever, to one with foot clutch, tank shifter, and front brake lever on the left side.

Date: Mon, 20 Dec 1993 21:08:15 -0800 (PST)
From: Ralph Merwin

Steve,

According to Roy Bacon's 'Norton Twin Restoration', serial number 211110 was the 'first detuned engine', so maybe you got one of the first few after they stopped the Combat series...

Sounds like it's a good runner anyway.  Congrats!

Date: Tue, 21 Dec 1993 08:05:20 -0600 (CST)
From: Jeff Achenbach

>Thanks to all for the excellent advice. I bought a really clean '73
>Commando 750 Roadster.

Mine is also a '73. The only thing I don't like is the big square tailight, but around town it's probably more functional than the more traditional Lucas unit, so I've kept it.

>The bike apparently had a pretty thorough restoration in '87, and the
>guy had all the original bearings and isolastics that were replaced
>then. He claims the engine has not been rebuilt, and there's no obvious
>(to me, anyway) evidence that it has been. The bike runs great. It was
>28 F this morning and it fired up on the second kick. Throttle response
>is very good, so I assume the carbs have been tended to. The bike shows
>12,000 miles.

If the mileage is correct, I'd expect the carbs to go maybe another 10,000 if they haven't been sleeved. Grease the speedo drive immediately. It's probably the most neglected maintenance in Brit bikes, and these units are getting a bit scarce and expensive. There's a fitting on the bottom side.

>So here's the thing that really concerns me: the serial number, 211139, would seem to
>put the bike smack into the Combat engine period. However, the guy insisted to the
>point of becoming beligerant about it that the engine was NOT a combat engine. This
>is a 750 with a front disk brake, and given the serial number, it seems to me it is
>probably a Combat. It runs great. Do I just forget about it and ride it, or do I really
>tear down a nice looking, nice running engine to see what kind of bearings are in
>there and replace them if they are the original Combat roller bearings? I wanted to
>avoid the Combat engine, but this bike was so clean and obviously well maintained,
>and ran and handled so well, that I couldn't pass it up (at $1950). I searched the head
>for a C stamp, but didn't find anything.

It is not likely a Combat. You appear to be under the impression that all engines built during the time of Combat production were Combat spec. That was not the case. The Combat was a distinct model in the line. Standard tuned engines were built during the same time period, and apparently in far greater numbers.

Date: Wed, 22 Dec 93 09:18:55 PST
From: "John Kula"

Further to the Combat engine issue.

The first Combat engine was basically a 750 engine with a hotter cam and higher compression. It was an option and coexisted with the standard-tune 750.

It wasn't long before Norton discovered that the Combat engine was a disaster of major proportions, at about the same time that they started having financial difficulties (1971-72). They corrected the problems in the second run of Combat engines, primarily by replacing the roller bearings with barrel rollers (the Superblends), and _*_these_*_ Combat engines were, simply put, excellent. In 1973, the 850 was introduced, so you had the option of the 750 Combat or the 850 engine. Either one was a fundamentally sound engine.

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1.5 Buying a Norton Commando Hi-Rider.

Date: Mon, 20 Dec 1993 13:18:09 -0500 (EST)
From: Chuck Stringer

John Kula writes:
> Hi-Rider                     1972-74

I've seen a couple of these for sale lately for a lot less than the usual Commandos, Is there something wrong with them other than the seat and bars? Can they be easily modified to look like the other models or is the ugly to the bone?

Date: Mon, 20 Dec 1993 13:38:35 -0600 (CST)
From: Jeff Achenbach

The gas tank is also a very small (about 2 - 2 1/2 gallons) fiberglass unit, similar in appearance to a 441 Victor tank. But that's about it. Commandoes of this vintage can be easily converted to Hi-Riders, Interstates, Roadsters if you got the bucks for the seat, tank, bars, cables, and in the case of the Interstate, sidecovers.

Date: Tue, 21 Dec 93 08:31:08 +1100
From: Roy Armstrong

Chuck Stringer writes:

>> Hi-Rider                     1972-74

If you can get the tank, seat, side covers, h/bars and exausts for the
Commando model you like all the parts swap over.

Also you need to fit control cables of the correct length for the new  h/bars.

Date: Mon, 20 Dec 93 23:11:01 GMT
From: Peter Aslan

I have owned a Norton High-Rider for the past 17 Years.
No, it didnt stay with the wild seat and bars for long, the differences
I have found so far are as follows:

As a previous item of mail stated, the basic bike, frame, engine electrics and carbs all remain as standard.

All the above notes refer to a 1974 850cc Commando and one of the last Hi-Riders. Once the seat and bars were changed I found I had a great bike. The tank actually looks OK with a roadster seat, but it's capacity is a bit of a pain with around 100 miles between fill ups.

So, there you are. If you can get a Hi-Rider chances are you'll have a bargin. Hard to imagine anyone thrashing any bike with bars that high and they were built largely for export. The model of Comando you would like to make it into, is largely down to getting the bits and bolting them on.

Hardest to find are Interstate tanks and steel side panels. I do know of a company that will fabricate an interstate tank in aluminium for about $140 pounds however.

Date: Mon, 20 Dec 93 16:31:54 CST
From: Bruce Graham

Chuck asks:

>I've seen a couple of these for sale lately for a lot less than the usual Commandos, Is
>there something wrong with them other than the seat and bars? Can they be easily
>modified to look like the other models or is the ugly to the bone?

Funny you should ask. Im turning a '71 750 Hi-Rider into a fastback by  ordering the bodywork from fair-spares. The Hi-Rider tank and seat on my bike were junk anyway so I figured I could build the bike I really wanted. The hi-rider headlamp is smaller than normal, and the cables are longer (duh!). Norton tanks and seats are bolt-on items, other changes like cables handlebars and hydraulic hoses should get you to a roadster/fastback/  prod-racer/interstate look-alike. Unfortunately, the serial numbers will  give away a conversion.

I dont believe there were any mechanical changes made for the Hi-Rider, just cosmetic changes. And the most amazing thing, there seems to be a bunch of them around!?!

Date: Mon, 20 Dec 93 16:31:54 CST
From: Bruce Graham

>handlebars and hydraulic hoses should get you to a roadster/fastback/prod-
>racer/interstate look-alike. Unfortunately, the serial numbers will give away a
>conversion.

Nay, Nay - the factory never kept track of serial no.-to-model. You can convert an Interstate to a Roadster with no traceability. I *do* have a '73 Interstate which I bought from the original owner who bought it new, and the title came from the dealer (ex-Boston Cycles). This is the only way I know of to verify model authenticity.

Date: Mon, 20 Dec 93 17:00:01 CST
From: John Kula

What you say about serial number-to-model is true. However, there are two things to bear in mind: the first is the ability of the dealer to make changes before you buy. The 1973 Interstate I bought actually came from the factory as a Roadster, but because I wanted an Interstate, the dealer "made" it for me by swapping tank/seat/side covers with someone who had bought the last Interstate earlier and decided he wanted a Roadster instead. So you can't _really_ rely on dealer records (although, for all practical purposes, I suspect you could most of the time).

Secondly, there are times when it might be possible to determine that a claimed model couldn't be, by the serial number. If someone makes a Model "R" or Model "S" out of a 1971 or later serial number, it would be incorrect since those models were made only during 1969. Again, this is a dodgy thing because it's not universally true, but it will work under certain circumstances.

In the official factory records, there are two columns of data which I can't decipher. The data columns are: Serial Number; an alphanumeric of forma K9999; Model (i.e., "Commando"); an alphanumeric of format LA9999; Target Dealer; and, Date. It's the two alphanumerics (which don't appear to be exclusive) that I have no idea about. Can you help?

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1.6 Building a John Player Special.

Date: Thu, 6 Jan 94 10:34:33 GMT
From: john@terminus.ericsson.se (John Pragnell)

I am currently building a Norton 750 Commando for racing and am going to make it look like a john palyer? The discussions have been very interesting about Nortons and I have gleaned a lot of information.

For info I am having the frame stove enamelled red and going to use white bodywork.  Does anyone have any info on fairings.  I am planning to use the "bullet" type fairing long thin tank (glass) and the seat unit with number ovals built in but was offered a full fairly big fairing.

The motor is a "COMBAT".  Fair Spares in UK say that anything could be called a combat with high compression and ally rods but the previous postings about combat motors were right about the first motors that would break up sometimes within 500 miles. I have got superblends, medium compression (in racing terms)  pistons, 4S cams, the breather has been moved and a "ring" has been welded to the primary side to stengthen the crankcase. This means I will have to use belt drive.  I am aiming to use a 4 speed box although I have got a full quaife box and 5 speed cluster but was not going to use it to start with.

I would like to also put the bike on the road but have no log book etc. does anyone know how I do it?

Any tips hints etc would be gratefully received.

Date: Thu, 6 Jan 94 17:41:57 CST
From: Bruce Graham

From John Pragnell:
>For info I am having the frame stove enamelled red and going to use white
>bodywork. Does anyone have any info on fairings.  I am planning to use the "Bullet"
>type fairing long thin tank (glass) and the seat unit with number ovals built in but was
>offered a full fairly big fairing.

This sounds more like a Norton Production Racer than the JPN replica. As I remember, the JPN did not have the oval number or the small fairing (it was more like a 3/4 fairing). The Production Racer also had a long squarish gas tank where the JPN (again, if I remember correctly) had a fiberglass cover over the gas tank. I think all the Production Racer bodywork is available from Norvil and/or Norman Hyde in UK.

>I have got superblends, medium compression (in racing terms) pistons, 4S cams, the
>breather has been moved and a "ring" has been welded to the primary side to
>stengthen the crankcase. This means I will have to use belt drive. I am aiming to use a
>4 speed box although I have got a full quaife box and 5 speed cluster but was not
>going to use it to start with.

Sounds like a good combination. Where do you plan to get the belt drive? Will you be keeping the stator and rotor, or is this for racing only? You may want to check the gearbox to make sure everything is still tight. I have seen several exploded Norton 'boxes.

A general question for brit-iron, has anyone ever seen a real Norton Thruxton racer, made one year (1975)? If so, is there a source for replica bodywork for that bike?

Date: Thu, 6 Jan 94 18:11:47 CST
From: John Pragnell

I am planning to get the belt drive from Fair Spares here in the UK. They seem to have a selection of different sized drive "sprokets" any info on different gearings would be useful. (I know size is not important!!). I will not have an alternator as someone has already cut the end off my best crank. But for the road I was going to use a large battery and for racing a smaller one to save weight.

Thanks for the info so far on bodywork I think I now understand the different versions I have seen. The favoured kit (only because I have the tank already) is the production racer version. All being available from Fair spares again. (I would like to point out I do not work for them but have found them exteremly helpful especially in taking my money)

Date: Fri, 7 Jan 94 09:52:46 PST
From: John Kula

Yup, the JPN bodywork was _completely_ different from the Production Racer stuff. The JPN had a 3/4 fairing with twin 5" headlights, and the fairing extended around and over the bar ends. It has the more bulbous design similar to recent data from windtunnel testing.

The seat combo was a single seat with very high back end (a good 9" high, if I recall). A twin seat came as an option, but didn't tie in as nicely, I thought. The JPN also had all the excessively restrictive stuff, like oil-bath air cleaner and those bazooka-like mufflers (bean cans or black tops). The fibreglas bit over the gas tank didn't seem to accomplish too much, so I removed mine, had the gas tank welded up and finished (the original was a Roadster tank with the back cut off and another 6" of tank welded on, very sloppily). It didn't seem to effect the support of the fairing in any way.  Proddy racer plastic is still available from a number of sources, both in North America and over 'ome. Much smaller, lighter, and probably more sensible if you're really going to race and weight is a factor.

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1.7 Commando v Royal Enfield Intercepter.

Date: Wed, 26 Jan 1994 09:53:10 -0700
From: Mark Williams

Stephen Hill asks:
>Anybody else rode an Interceptor and care to compare its performance to a
>Commando? I feel that the Intereceptor, once it was rolling, could take a
>Commando.

Well I have riden both, back to back.  The Interceptor was a recent rebuild of a '68 with road-holder forks and British 650 Triumph tank. The Commando was a '71 750 Roadster with Dunstall pipes.

As I said the interceptor was on break-in miles so I wasn't able to spin it much past 4000. From the brief ride that I took it is no where as near as punchy as a Commando. From low rpm, the Commando has much better pick up. By the seat-of-the-pants testing I'd also say that the Commando is the quicker accelerator. Despite the Enfield being dynamically balanced at the factory, the Commando also felt smoother.

The over all impression I got, was that the Interceptor is a lumbering giant. It had a nice relaxing feel to it. You knew that it could be made to fly, but why push it. I think that the brief ride of the Interceptor cured me of ever getting one -the gearbox was the absolute worst of any bike I've ridden. There were more false neutrals than gears in the box.  (I know it might just have been this particular bike that suffered so.)

While I'm slagging off the Interceptor %), does anyone else feel that the Royal Enfields have very poor quality welding on their frames. I find the suspension mounting lug welds particularily ugly.

Date: Wed, 26 Jan 94 10:26:55 -0700
From: Andrew Wolf

Someone writing about the differences between Snortons and Inteceptors metioned that the frames were ugly, especially welding.

I have never seen 'good' welding on production brit bike frames, every time I strip one for restoration I am appalled at the weld appearence, spatter and brazing blobs. Although the welds to penetrate they are ugly, and none uglyier than the BSA frames.

I resist the temptation to completely smooth the welds, but I do knock off weld spatter.

Ever see a Seely frame??? Damn talk about beautiful welds, damn near as nice as the ones on my 74 Ducati 750 GT. Seely is so proud that they plate them instead of painting.

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